In the lighting industry, now there are many discussions about the products of LED Light Engine (also called DOB, a drive on board design), people are having entirely different views on the products of LED Light Engine.
Some said this kind of products and technologies are the savior to the current chaotic LED lighting market, the other said this product will lead traditional lighting companies to dead end, there are also views that LED Light Engine is the future for traditional lighting companies.
So why is that? Is this product still in developing? is the technology hard to master? Or is it because this product is useless? In this article, Penglight will help you understand and learn what is LED Light Engine and its applications.
What is LED Light Engine?
LED Light Engine originates from Zhaga consortium. According to Zhaga definition,
LED light engine or LLE is the combination of one or more LED modules, together with an LED driver (also known as electronic control gear, or ECG).
Some LLEs contain an integrated driver, while some LLEs consist of one or more LED modules together with a separate driver. Therefore, LED Light Engine is a device between LED fixtures and LED Luminaire.
In a more simple definition: make led module and constant current driver printed on one Alu PCB.
What is the marketing advantage of LED Light Engine?
1. Standardized manufacturing, good for the promotion of LED lights.
With the booming in LED Lighting Market, everyday there are new lighting companies enter into this industry, along with new led lights. It brings lots of inconvenience to the standardized manufacturing and promotion of indoor led lights since there are so many diversified led lights flooded into this market.
As LED Light Engine is a standardized product, led light factories can choose different LED Light Engine to design and produce their light fixtures according to various applications.
Especially for the New entrants, they only need to find several types of standardized LED Light Engine to design light fixture, without the worry of the mass production issue, because the same type of standardized LED Light Engines is available in many manufacturers, also the standardized LED Light Engines is convenient for mass production.
2. Reduce R&D cost for LED Lighting Manufacturers, shorten the schedule of product production
Optics and structure are what is all about for the design of traditional luminaires, but when it comes to the design of led lighting, since there is still no standard for led light products, not only we need Optics and Structure Professionals, but also need professionals in field of electronic, electrical, thermal dissipation etc.
These increase the burdens of led light manufacturers and set a high threshold to new entrants, which are bad for the development of lighting industry. So how to effectively lower the R&D cost and shorten the production time become the main problem in the lighting industry.
Things will work out fine with standardized led light engines, since the led light engine has consist of electronics, first heat dissipation, and first light distribution, what light suppliers need to consider is the lighting structure, second heat dissipation, and second light distribution. It dramatically lowers the R&D cost and shortens production time.
3. Improve the quality and whole performance of LED Lights
LED Light Engine has specified the parameter of output lumen, CRI, luminous efficiency, uniformity of color temp, beam angle, etc in different applications, and the specified parameter reaches the highest level in lighting industry, it helps a lot to improve the quality of led lights.
4. Smaller size, Higher efficiency.
Compared to traditional DC LED, AC LED does not involve with AC/DC conversion, it’s a lighting technology that can directly connect to AC power. Traditional LEDs need to be powered with proper direct current to make it work, so an AC/DC transformer is a must to add between Mains supply and LED load to achieve DC drive.
The use of transformer increases the total size, quality, and cost of led light, and generate certain electricity loss during the AC/DC conversion process, cannot give full play to the efficiency of led light. With the AC LED technology, the problem can be solved.
Disadvantage of LED Light Engine:
Many technology problems to be solved and without uniform standard
Currently, since the lack of normalized and unified standard components and the disparate development of equipment and technological level among suppliers, there is a variety of LED Light products emerged in market, with different performance and bad interchangeability, which on some level has prevent led lighting industry from developing healthily.
Questioners thought that LED Light Engine is not developed in a smooth way, there are still many challenges leave to manufacturers.
First, the technology of linear constant current is still in low efficiency, and the core technology of led light engine is the driver chip of high voltage linear constant current;
Second, AC driver(AC LED) meets many problems of integration in multiple subjects, it needs to integrate the Chip design, High voltage technology, thermal dissipation, application design and so on.
Thirdly, led driver and led module will generate the heat simultaneously while led light engine is on work, and because of the low driver conversion efficiency of led light engine in the market, in the long run, it will definitely shorten the life span of led light engine. So currently led light engine has not yet shown its superiority in terms of cost and promotion.
Due to the limited of life span and thermal dissipation, etc, led light engine is not that much popular and a large portion of them are only applicable to low wattage industry. In high wattage market, there are very few in matured applications.
About ZHAGA Consortium
Zhaga is a global lighting-industry organization that aims to standardize components of LED luminaires, including LED light engines, LED modules, LED arrays, holders, electronic control gear (LED drivers) and connectivity fit systems. This helps to simplify LED luminaire design and manufacturing, and to accelerate the adoption of LED lighting solutions
Standardized interface specifications make the lighting industry more efficient, and efficiency is essential to break the barriers that block it from realizing smart lighting on a massive scale.
Zhaga develops interface specifications for different LED light engines. These define the interfaces – mechanical, thermal, optical electrical and control – between an LED luminaire and an LED light engine. When applied correctly, these specifications ensure interchangeability. For example, Zhaga focuses on the mechanical and thermal fit of the heat sink, the size, and height of the light-emitting surface, and the photometric properties regarding different application areas.
Following are several existing specifications for different product types from Zhaga:
Book 15: Rectangular LED modules for use with lens arrays
Book 15 defines a family of rectangular LED modules that are intended to be used with lenses or arrays of lenses (also known as lens plates).
The modules require a separate LED driver (electronic control gear) and usually will be mounted on a heat sink.
The specification defines several attributes of the LED modules, to enable accurate alignment with the lenses, but the lenses themselves are NOT defined in this specification.
Book 15 modules with lenses are typically used for outdoor lighting applications, including roadway, pathway and outdoor-area lighting.
Book 16: Planar, circular LED light engines with integrated driver
Book 16 defines a family of planar, circular LED light engines (LLEs) with an integrated driver. Such LLEs are especially suited for use in flat, circular, low-luminance applications.
Book 16 has five LLE categories, defined by their maximum diameter. Two more sub-categories allow easy mounting in existing luminaires.
Book 18: Outdoor connectivity interface for smart luminaires
By describing a connectivity fit system for smart outdoor luminaires, Book 18 marks Zhaga’s first contribution to the rapidly-emerging world of smart lighting.
Book 18 defines a standardized interface between an outdoor LED luminaire and a sensing/communication module that sits on the outside of the luminaire. The module connects to the LED driver and control system and typically can provide sensory inputs while also communicating with other luminaires in a network.
The Zhaga specification will include a socketed receptacle that allows a compatible sensing/communication module to be easily removed and replaced. This will allow the luminaire to be upgraded easily via the addition of new smart capabilities to the module. Note that Book 18 will define the luminaire-module interface, but will not define the capabilities of the module.
Although now the application of LED Light Engine products are still chaotic, also with some problems and obstacles, we cannot denied that there is a future for LED Light Engine products with the development of led lighting market and introduction of more detailed and various LED Light Engines.
Let’s wait and see!